Machining
Ultra-Precision Machining (Milling)
Our ultra-precision vertical machining capabilities produce highly accurate results with tolerances as low as 2.5 microns. We offer 3-, 4-, and 5-axis milling and finishes to < 8 Ra to meet your most exacting standards. As specialists of medical and aircraft alloys, we have the tools and expertise to deliver precisely the solution for your manufacturing challenge.
Envelope up to 40” x 20” x 20”
3-, 4-, and 5-axis milling
Specialists in working with medical and aircraft alloys
Tolerances to .0001” (2.5 microns)
Finishes to < 8 Ra
Wire EDM
Our wire electrical discharge machining (EDM) capabilities provide precise prototype or production solutions using any material your project requires, including any necessary certifications. With rapid turnaround service and ultra-precision near-zero tolerances, we blend talent, passion, and technology to boldly generate the results you need when you need them.
Wire EDM
Our wire electrical discharge machining (EDM) capabilities provide precise prototype or production solutions using any material your project requires, including any necessary certifications. With rapid turnaround service and ultra-precision near-zero tolerances, we blend talent, passion, and technology to boldly generate the results you need when you need them.
RAM EDM
Hex, Torx, Clover and other Socket Features for Surgical Devices and Implants
Fine Finish Performance to 4 RMS
0.0002” Tolerance Capability
Thin Wall/Deep Cavity applications
EDM Drilling
Swiss Screw Machining
Our 13-axis Swiss screw machining capabilities can produce high-precision components with tolerances as low as 5 microns. Ideal for close tolerances and complex parts, our Swiss department delivers exacting precision on low to high volume runs of 50 to 500,000 parts.
Up to 32mm through the spindle
Up to 13 axes
Tolerances to .0002” (5 microns)Specialists in working with medical and aircraft alloys
ow volume to high-production (50 to 500,000 pieces)
Micro-Machining
Our micro-machining capabilities blend the latest state-of-the-art technologies with advanced technician experience to deliver ultra-fine parts with near-zero tolerances. Fueled by our passion and commitment to excellence, we have the advanced skills and equipment to meet your most exacting standards.
Extremely small, intricate components
Features as small as .002”
Tolerances to microns
Possible in all manufacturing disciplines – Swiss, milling, EDM and grinding
Mill Turns
Our milling/turning capabilities combine state-of-the-art equipment and talented machine technicians to produce complex parts within near-perfect tolerances, giving us an edge in high-precision industries. Our deep dedication to excellence and vast experience with an extraordinary number of material types make us the leading supplier to tier-one aerospace companies around the globe.
3.15’’ bar through spindle and 17” between centers
11-axis capability
.0002” tolerances
8 Ra finishes
Experience with over 60 materials
Mill Turns
Our milling/turning capabilities combine state-of-the-art equipment and talented machine technicians to produce complex parts within near-perfect tolerances, giving us an edge in high-precision industries. Our deep dedication to excellence and vast experience with an extraordinary number of material types make us the leading supplier to tier-one aerospace companies around the globe.
3.15’’ bar through spindle and 17” between centers
11-axis capability
.0002” tolerances
8 Ra finishes
Experience with over 60 materials
Tooling / Toolmaking
The KVI division started as a high-end tool & die shop and has always remained connected to its roots. Boasting 45 years of engineering solutions to complex challenges, our dedicated toolroom and vast experience with tooling and fixturing gives us a leg up on our rivals, continually providing solutions where others see problems.
Industry Focus
We have worked within the medical, aerospace, defense, high-tech, and power generation industries for a combined 100 years helping to solve mission-critical manufacturing challenges. We are your trusted source for accurate and timely high-precision components.
Medical – Components for medical equipment and devices
Aerospace – Fighter jet parts, space exploration parts, intricate valve spool and actuators, test coupons
Defense – Firearm bolts and carriers
Robotics – Pinion gears and actuator bodies
High-tech – Motor shafts, air bearing spindles, race engine parts
